You are thinking of purchasing a 100ft Ethernet cable to permit you to build a network at home or for your business. Yet, you may be surprised what is really involved when it comes to construction of the super-strong core cables which are the kinds more frequently used. The main cause for using solid core rather than stranded cables for the Ethernet is that they are much more effective.

And so which are the processes involved in the manufacturing of a 100ft Ethernet cable? Below we take a short look at some of them.

Process 1 - Copper Rod Breakdown

5000 lb. coils of copper are provided to the maker and once transported the copper on the coils is usually drawn through a diamond die this helps to reduce the diameter of the copper. Initially it starts out at 12 gauge however after being drawn through it ends up as 10 gauge. Once it is reached this stage it is then stacked into stem packs before being drawn further to reduce its gauge even more. In the course of this second drawing process an electrical current is passed through it and it anneals the copper so softening it. And then after being annealed it is cooled down before passing through a laser system to measure and make sure it is within the manufacturers standards.

Process 2 - Copper Insulation

This technique is carefully monitored and controlled and after the copper wire has been insulated it is passed thru water to cool it. It also helps to harden the jacket now surrounding the wire.

Process 3 - Twisting of Copper Wire

It is this method that helps to reduce the quantity of cross talk that could take place between separate wires. In some instances to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is included. The twisting of the wire is achieved by passing it through numerous faceplates.

Process 4 - Coating of Cable

This technique is also called as jacketing and the kind of plastic that is used to coat the cable to shield it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.

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